Forklift Impact Detection

Forklift driver safety
Forklift driver safety
Forklift impact sensors enhance site safety and operator accountability by raising awareness of an excessive impact. In any US warehouse, distribution center, or manufacturing environment, using forklift trucks to move hundreds of pallets or other items comes with obvious risks. In addition to collision risks with obstacles and pedestrians, forklifts may suffer costly damage from excessive impacts.

The iTEch Standalone Forklift Impact Detection System will immediately alert the operator of impact events with two response levels:

  • Level 1 – the system detects impacts and triggers an audible and visual alarm, requiring a supervisor override to reset
  • Level 2 – triggers automatic truck shutdown upon impact, requiring a supervisor override to reset

Our forklift impact sensors capture and log detailed collision data, including severity, duration, and force across all three axes of the forklift truck. This logged record directly supports OSHA compliance: the powered industrial truck standard (29 CFR 1910.178) requires operators to receive refresher training after any accident or near-miss incident, and requires damaged trucks to be removed from service – impact detection gives you the objective record to enforce both.

How Our Forklift Impact Sensor System Works

The iTEch Standalone Impact Detection System is fitted to the main chassis of the forklift truck or other material handling vehicles. The system monitors severe or unusual acceleration and deceleration, storing these events and keeping a count of them while logging telemetry about the severity of each impact.

This information is accessible via a USB connection. Outputs from the unit can be used to alert both the operator and nearby personnel that the forklift has suffered an excessive impact. This can be a combination of audible and visual warnings mounted on or in the cab.

Level 1 of the system detects impacts and triggers an alarm siren / flashing beacon, which requires supervisor override to reset. Level 2 offers an additional automatic truck shutdown upon impact, requiring a supervisor override to reset.

Benefits of Forklift Impact Sensors

  • Enhances operator accountability
  • Improves site safety
  • Supports OSHA powered industrial truck safety requirements
  • Objective impact records for incident investigation and training decisions
  • Ideal for almost any type of forklift truck and material handling vehicle
  • Ideal for inside and outside usage
  • Reduced damage and wear to vehicles
  • Helps to reduce insurance premiums
  • Ability to monitor accident-prone operators

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Key Features Of The iTEch Impact Detection System

Our advanced forklift impact detection system includes the following key features designed to maximize safety, reliability, and ease of use:

  • Audible and visual warning to the operator and those around the vehicle
  • A supervisor reset function which means the alarm can only be deactivated by a key switch on the dashboard – battery removal and reconnection will not reset the alarm
  • Voltage range: 9-60 V
  • Robust design built for durability
  • Suitable for diesel, propane, and electric trucks
  • Easy to install on all forklift trucks, both new and old
  • Programmable g-force and time thresholds
  • Works in both forward and reverse
  • Available across the United States through our distributor network
  • British-engineered quality, designed and built in the UK
  • Designed and tested to European electrical safety standard EN1175:2020 for industrial trucks

To find out how impact detection can work across your fleet, get in touch with our team.

“We invested in the Transmon forklift speed control system to ensure that our permanent and temporary team members were protected in key parts of the site. We were pleasantly surprised at how fast and simple the installation was and it has proven to be 100% reliable. Our forklift activity is now fully regulated and there has been a clear and demonstrable improvement in safety.”
Mike Hellier

Logistics and Development Manager, Pladis Global

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